Wall-mounted boiler assembly line for VIADRUS

For our customer Viadrus we became suppliers of a complete assembly line for the production and assembly of new generation wall-mounted boilers.  Modia was tasked with designing and constructing a line producing gas boilers of several types.

Based on input data, Modia designed and supplied:

• One and all workplaces that are essential parts of the line
• Microplan test bench, where a boiler’s family tree originates. It is a place where boilers receive their birth numbers.
• Packaging station where boilers are packaged prior to reaching their potential customers
• Handling technology, which fluently supplies individual workplaces
• Designed and supplied a Kanban system to secure components on an assembly line
• Designed and supplied assembly hydraulic cars for assembly of boilers
• Supplied a complete facility for each assembly workplace including Bosch cordless tools and control torque wrenches with electronic data output
• Created and supplied complete electronic technological instructions including an information system for each workplace with electronic visual representation for each mounted component
• Supplied technology to create warehouse of finished products and input components
• Supplied technology for leak testing of gas boilers
• Supplied technology for sticking thermal and acoustic EPP insulation to the outer shell of ABS boiler.

Supplied unique semi-automatic technology for installation of EJOT® fastening elements into expanded polypropylene (EPP).