For our customer Viadrus we became suppliers of a complete assembly line for the production and assembly of new generation wall-mounted boilers. Modia was tasked with designing and constructing a line producing gas boilers of several types.
Based on input data, Modia designed and supplied:
- One and all workplaces that are essential parts of the line
- Microplan test bench, where a boiler’s family tree originates. It is a place where boilers receive their birth numbers.
- Packaging station where boilers are packaged prior to reaching their potential customers
- Handling technology, which fluently supplies individual workplaces
- Designed and supplied a Kanban system to secure components on an assembly line
- Designed and supplied assembly hydraulic cars for assembly of boilers
- Supplied a complete facility for each assembly workplace including Bosch cordless tools and control torque wrenches with electronic data output
- Created and supplied complete electronic technological instructions including an information system for each workplace with electronic visual representation for each mounted component
- Supplied technology to create warehouse of finished products and input components
- Supplied technology for leak testing of gas boilers
- Supplied technology for sticking thermal and acoustic EPP insulation to the outer shell of ABS boiler.
Supplied unique semi-automatic technology for installation of EJOT® fastening elements into expanded polypropylene (EPP).